approach

Our patented fold-flow process redefines how metal parts are pressed—using a data-led understanding of material behaviour, advanced simulation, and tool design principles developed through rigorous research. The result is a smarter, more efficient alternative to conventional forming that reduces waste, cuts CO₂, and integrates seamlessly into existing production systems.

Beyond the core process, our approach is engineered for scale. Every element – from modelling and validation to tooling and production trials – is designed to work reliably at high volume and across multiple sectors. DeepForm combines scientific insight with practical engineering to create a technology platform that is optimised, scalable, and ready for the future of manufacturing. 

TECHNOLOGY

Key advantages

  1. Efficiency

    Achieves up to 90% material utilisation, dramatically reducing waste.

  2. Sustainability

    Cuts embodied CO₂ and supports the transition to net-zero manufacturing. 

  3. Scalability

    Designed for full-volume production across multiple sectors. 

  4. Integration

    Drops seamlessly into existing press lines with minimal disruption.

  5. Precision

    Delivers high-quality parts that meet established automotive and industrial standards.

  6. Cost-saving

    Lowers material, handling, 
and operational costs. 

  7. Innovation-driven

    Built on patented Cambridge-developed fold-flow technology.

  8. Partnership-ready

    Developed collaboratively with OEMs and Tier 1 suppliers for real-world performance.

patents

Patent

Core technology

  • Exclusively Licensed to Deepform by Cambridge Enterprise
  • W02020043832A1
  • Filing date (PCT): 2019
  • Status: Granted EU, CN, USA

FIG. 2D

Description

Patent 1 is exclusively Licensed to DeepForm by Cambridge Enterprise, and is the base patent protecting the folding-shearing concept, and which overlaps with each of Patents 2-8.

It protects the concept of folding regions of the part, collecting material in a ‘beak-shape’, and subsequently shearing this material to create the required part.

Patent

Press tool implentation

  • Exclusively Licensed to Deepform by Cambridge Enterprise
  • W02024079349A1
  • Filing date (PCT): 2023
  • Status: Granted UK, PCT applications in 7 territories

FIG. 2D

Description

Covers the innnovative steps to implement the ‘folding-shearing’ concept in a press tool.

Patent

Sideplate to control wrinkling

  • DeepForm owned
  • PCT/EP2024/077169
  • Filing date (GB): 2024
  • Status: Pending

FIG. 2D

Description

Patent 3 expands the applicability of patent 2 by introducing sideplates that control for wrinkling and is full DeepForm owned.

Patent

Forming parts with flanges (unfolding)

  • Exclusively Licensed to Deepform by Cambridge Enterprise
  • GB 2417682.8
  • Filing date (GB): 2024
  • Status: Pending

FIG. 2D

Description

Protects a technique for creating parts with flanges by partially completing the shear operation and ‘unfolding’.

Patent

Thickening control beak design

  • Exclusively Licensed to Deepform by Cambridge Enterprise
  • GB 2417680.2
  • Filing date (GB): 2024
  • Status: Pending

FIG. 2D

Description

Covers modifications to the shape of the ‘beak’ which enable better control of the thickening, creating a better product/enabling sharper features to be formed. 

Patent

Forming parts with flanges (outer pad)

  • DeepForm owned
  • GB 2507151.5
  • Filing date (GB): 2025
  • Status: Pending

FIG. 2D

Description

Covers technology to form parts with flanges in a subsequent operation – key to enabling exploitation on many automative (car and truck) parts.

Patent

Forming stretch corners

  • DeepForm owned
  • GB 2507149.9
  • Filing date (GB): 2025
  • Status: Pending

FIG. 2D

Description

Covers using a ‘horizontally’ oriented beak to enable ‘stretch’ features to be made. Material is redistributed by the beak, avoiding excessive thinning or ultimately splitting.

Patent

Forming large radii/round parts

  • Exclusively Licensed to Deepform by Cambridge Enterprise
  • GB 2511829.0
  • Filing date (GB): 2025
  • Status: Pending

FIG. 2D

Description

Will cover production of parts with long radii or curves as seen from above, and will have applications beyond automative inclluding beverage cans. The approach has been tested in physical trials at the University of Cambridge.

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